用于手工啤酒酿造的交钥匙 5000L 啤酒厂生产线

turnkey 5000l brewery production line (1)

项目详情:

地点:中国

 

With the rapid growth of the craft beer market, breweries are increasingly in need of larger capacity and more efficient brewing systems. This project features a 5000L brewery equipment setup that not only delivers high capacity and efficiency but also integrates automation, intelligent control, and multi-functional design for diverse production.

The brewhouse has a single-batch capacity of 5KL, allowing for 4–5 batches per day and an annual production of 9,000 tons. This system is designed to meet the demands of medium-to-large scale breweries and regional beer markets.

turnkey 5000l brewery production line (3)

The main configuration of 5000L brewery equipment

1. Milling System

  • Dry milling technology with malt lifting system, dry crusher, and flexible conveying system.
  • Capacity: 3000kg of malt per hour.
  • Combined with a mash-water mixing system to increase yield and brewing efficiency.

2. Brewhouse System (5000L 4-Vessel)

  • Composition: Mash tun, Lauter tun, Kettle, Whirlpool.
  • Capacity: 5KL per batch, 4–5 batches per day.
  • Equipped with pneumatic spent grain system and advanced automation.
  • Advantages: High efficiency, flexible operation, and scalability for future expansion.

3. Fermentation System

  • Configuration: 5T, 10T, and 20T fermentation tanks and bright beer tanks.
  • Annual capacity: approx. 9,000 tons.
  • Front fermentation corridor layout with pipelines for wort, beer supply, CIP, compressed air, CO₂, and drainage.
  • Role: Precisely controls temperature and time, ensuring beer flavor, aroma, and body stability.

4. Service Water Tanks

  • Configuration: 20T glycol water tank, 20T pure water tank, 20T hot water tank, 20T brewing water tank with pumps.
  • Function: Ensures stable water supply for brewing and CIP with constant temperature and pressure.

5. Cooling System

  • Configuration: 20T glycol water tank, 30HP chiller, and pipelines.
  • Function: Accurate temperature control for wort cooling, fermentation, and cold storage, ensuring yeast vitality and beer quality.

6. CIP Cleaning System

  • Configuration: 2T caustic tank, 2T acid tank, 2T sanitizer tank, 2T hot water tank, pumps, and pipelines.
  • Function: Fully automated cleaning and sterilization, ensuring sanitary brewing conditions.

7. Control System

  • Siemens 1500 series PLC + WINCC SCADA system.
  • Two independent control stations for brewhouse and fermentation system.
  • Function: Full-process automation, parameter tracking, real-time monitoring, and consistent beer quality.

8. Auxiliary Pipeline System

  • Includes wort pipeline, beer pipeline, racking pipeline, yeast discharge pipeline, CIP, compressed air, and CO₂ pipelines.

9. Yeast Seperation Machine & Flash Pasteurization System

  • Capacity: 5 tons/hour.
  • Integrated with PLC for continuous, aseptic beer production from clarification to pasteurization.

10. 1000L Distillation Equipment

  • Technology: Combines 19th-century steam extraction with modern precision engineering.
  • Applications: Produces beer spirit, gin, whiskey, and other distilled beverages.
  • Components: Distillation kettle, column, gin basket, condenser.
  • Continuous distillation with high efficiency and alcohol purification.
  • Copper column removes sulfur compounds, enhancing aroma and purity.
  • Gin basket for flexible gin production.

5000L Brewery Turnkey System Equipment Display

turnkey 5000l brewery production line (1)
turnkey 5000l brewery production line (4)
turnkey 5000l brewery production line (2)
turnkey 5000l brewery production line (5)

5000L turnkey system production standard

  • 5000L 酿酒设备 适用于结构新颖、外形美观的啤酒厂
  • 所有结构均由 SUS 304 食品级不锈钢制成,所有管道均由 SUS304 不锈钢制成。
  • 所有罐体都配有数据板,包括测试数据和序列号
  • 所有储油罐都将在无损检测室进行测试和检查,以便进行施工和质量控制检查
  • 所有夹克都将进行水压试验,试验压力:0.4 兆帕(4 巴),工作压力:0.2 兆帕(2 巴)
  • 所有水箱在离开 MICET 工厂前都将进行 48 小时的压力测试;
  • 所有焊缝都使用激光焊接夹具进行焊接,以确保形状一致,并经过酸洗和钝化处理。
  • 所有水箱内壁都经过镜面抛光,Ra 0.4um。

Advantages of 5000L Brewing System

High Capacity & Efficiency – 5KL per batch, 4–5 batches daily, 9,000 tons annually.

Automation & Intelligence – Siemens PLC with full-process automation, real-time monitoring, and data tracking.

Multi-Functional Design – Capable of brewing beer and producing spirits, expanding the product portfolio.

Quality Assurance – Advanced cooling and CIP system ensure stable fermentation, yeast vitality, and consistent beer quality.

Modular & Scalable – Flexible system design, easily expandable to meet future production growth.

如果您对我们的酿酒设备感兴趣,请随时联系我们。 联系我们 梅托设备。我们将根据您的要求推荐最合适的酿酒设备,并为您提供最全面、最优质的服务。

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