프로젝트 세부 정보:
위치: 중국
With the rapid growth of the craft beer market, breweries are increasingly in need of larger capacity and more efficient brewing systems. This project features a 5000L brewery equipment setup that not only delivers high capacity and efficiency but also integrates automation, intelligent control, and multi-functional design for diverse production.
The brewhouse has a single-batch capacity of 5KL, allowing for 4–5 batches per day and an annual production of 9,000 tons. This system is designed to meet the demands of medium-to-large scale breweries and regional beer markets.
The main configuration of 5000L brewery equipment
1. Milling System
- Dry milling technology with malt lifting system, dry crusher, and flexible conveying system.
- Capacity: 3000kg of malt per hour.
- Combined with a mash-water mixing system to increase yield and brewing efficiency.
2. Brewhouse System (5000L 4-Vessel)
- Composition: Mash tun, Lauter tun, Kettle, Whirlpool.
- Capacity: 5KL per batch, 4–5 batches per day.
- Equipped with pneumatic spent grain system and advanced automation.
- Advantages: High efficiency, flexible operation, and scalability for future expansion.
3. Fermentation System
- Configuration: 5T, 10T, and 20T fermentation tanks and bright beer tanks.
- Annual capacity: approx. 9,000 tons.
- Front fermentation corridor layout with pipelines for wort, beer supply, CIP, compressed air, CO₂, and drainage.
- Role: Precisely controls temperature and time, ensuring beer flavor, aroma, and body stability.
4. Service Water Tanks
- Configuration: 20T glycol water tank, 20T pure water tank, 20T hot water tank, 20T brewing water tank with pumps.
- Function: Ensures stable water supply for brewing and CIP with constant temperature and pressure.
5. Cooling System
- Configuration: 20T glycol water tank, 30HP chiller, and pipelines.
- Function: Accurate temperature control for wort cooling, fermentation, and cold storage, ensuring yeast vitality and beer quality.
6. CIP Cleaning System
- Configuration: 2T caustic tank, 2T acid tank, 2T sanitizer tank, 2T hot water tank, pumps, and pipelines.
- Function: Fully automated cleaning and sterilization, ensuring sanitary brewing conditions.
7. Control System
- Siemens 1500 series PLC + WINCC SCADA system.
- Two independent control stations for brewhouse and fermentation system.
- Function: Full-process automation, parameter tracking, real-time monitoring, and consistent beer quality.
8. Auxiliary Pipeline System
- Includes wort pipeline, beer pipeline, racking pipeline, yeast discharge pipeline, CIP, compressed air, and CO₂ pipelines.
9. Yeast Seperation Machine & Flash Pasteurization System
- Capacity: 5 tons/hour.
- Integrated with PLC for continuous, aseptic beer production from clarification to pasteurization.
10. 1000L Distillation Equipment
- Technology: Combines 19th-century steam extraction with modern precision engineering.
- Applications: Produces beer spirit, gin, whiskey, and other distilled beverages.
- Components: Distillation kettle, column, gin basket, condenser.
- Continuous distillation with high efficiency and alcohol purification.
- Copper column removes sulfur compounds, enhancing aroma and purity.
- Gin basket for flexible gin production.
5000L Brewery Turnkey System Equipment Display
5000L turnkey system production standard
- 5000L 양조장 장비 새로운 구조와 아름다운 외관을 가진 양조장에 적합합니다.
- 모든 구조물은 SUS 304 식품 등급 스테인리스 스틸로 만들어졌으며 모든 파이프는 SUS304로 제작되었습니다.
- 모든 탱크에는 테스트 데이터 및 일련 번호가 포함된 데이터 보드가 함께 제공됩니다.
- 모든 저장 탱크는 시공 및 품질 관리 검사를 위해 NDT 룸에서 테스트 및 검사됩니다.
- 모든 재킷은 수압 테스트, 테스트 압력: 0.4Mpa(4Bar) 및 작동 압력: 0.2Mpa(2Bar)를 사용하여 테스트됩니다.
- 모든 물탱크는 MICET 공장에서 출고되기 전에 48시간 동안 압력 테스트를 거칩니다;
- 모든 용접은 레이저 용접 클램프를 사용하여 균일한 모양을 보장하고 산세 및 부동태화 처리를 거칩니다.
- 모든 탱크 내부는 거울 광택, Ra 0.4um입니다.
Advantages of 5000L Brewing System
High Capacity & Efficiency – 5KL per batch, 4–5 batches daily, 9,000 tons annually.
Automation & Intelligence – Siemens PLC with full-process automation, real-time monitoring, and data tracking.
Multi-Functional Design – Capable of brewing beer and producing spirits, expanding the product portfolio.
Quality Assurance – Advanced cooling and CIP system ensure stable fermentation, yeast vitality, and consistent beer quality.
Modular & Scalable – Flexible system design, easily expandable to meet future production growth.
양조장 장비에도 관심이 있으시면 언제든지 문의하십시오. 문의하기 메토 장비. 고객의 요구 사항에 따라 가장 적합한 양조장 장비를 추천하고 가장 포괄적이고 고품질의 서비스를 제공합니다.
