연간 20,000 HL 규모의 이 양조장은 효율성과 유연성을 겸비한 소규모 맥주 생산 시설입니다. 약 3,000만~3,500만 병의 맥주를 공급할 수 있으며, 중소 도시 및 인근 지역의 수요를 충족하도록 설계되었습니다. 이 양조장은 라거와 같은 주류 맥주를 대규모로 생산할 수 있을 뿐만 아니라, 다양성과 개인화를 추구하는 시장 트렌드에 부응하여 다양한 수제 맥주 생산에도 유연하게 대응할 수 있습니다. 당사는 제품 설계, 장비 제조, 프로젝트 설치 및 양조 기술 교육을 포함한 종합적인 투자 패키지를 제공합니다.
Brewery Planning & Design
- Spatial Planning: The plant layout focuses on efficiency, safety, and sustainability. Production, utility, storage, and office areas are logically distributed.
- Efficient Production Flow: The process layout follows the brewing workflow closely to minimize transfer distances and reduce energy consumption. Different hygiene zones are managed separately to prevent cross-contamination. Equipment is designed with future expansion in mind to adapt to market needs.
- Streamlined Logistics: Raw material and finished product warehouses are located next to production areas to shorten transport distances and times, boosting efficiency with automated systems.
- Sustainable Resource Planning:
- Energy: Utilizes high-efficiency motors, heat recovery systems, and clean energy sources to lower energy use.
- Water: Implements graded water management to increase recycling and reduce wastewater discharge.
- By-products: Employs technologies to reuse spent grain, waste yeast, and recovered CO2, while processing other waste responsibly.
Brewing Process Design
- Recipe Versatility: Designed to produce a wide range of beers, including Classic Lager, Wheat Beer, Stout, Fruit Beer, Tea Beer, Low/Non-Alcoholic Beer, and Functional Beer.
- Full Process Control: Covers raw material selection and calculation, parameter setting for mashing and fermentation, post-processing for beer stability, flavoring additions, and control of oxygen pickup during filling.
Capacity Planning
- 연간 용량: 20,000 HL/year
- Operating Days: 330 days/year
- Shifts: 3 shifts/24 hours
- Daily Average Output: 60 HL
- Batches/Day: 6 batches/day
- Brewhouse Capacity: 10 HL/batch
- Brewhouse Configuration: Mash Mixer + Lauter Tun + Pre-Run Tank + Brew Kettle + Whirlpool
- 평균 발효 주기: 20일
- Total Fermentation Capacity: 1,200 HL
- Fermentation Tank Setup: 20 HL * 10 units, 40 HL * 10 units, 60 HL * 10 units
- Bright Beer Tank Setup: 20 HL * 1 unit, 40 HL * 1 unit, 60 HL * 1 unit
- Max Filtration Time: 6 hours
- Filtration Capacity: 10 HL/hour
- Packaging Shifts: 7 hours/shift
Equipment List
Raw Material Handling
- Malt Silo System: 100 m³ * 2 units
- Malt Wet Milling System: >10 tons/hour
- Rice Milling System: >6 tons/hour
양조 장비
- Brewhouse System: 4-vessel fully automatic brewhouse, 10 HL/batch
- Spent Grain Handling: 1,000 L spent grain tank
- Fermentation Tank System: Total 1,200 HL capacity (20 HL10, 40 HL10, 60 HL*10)
- Yeast Harvesting & Dosing System: 2,000 L * 2 units
- Yeast Propagation System: 500 L
- Centrifugation/Filtration System: >10 HL/hour
- Bright Beer Tank System: 20 HL, 40 HL, 60 HL (1 unit each)
- Flash Pasteurization System: >10 HL/hour
- Hot Water Supply System: 35 m³/hour
- Cold Water Supply System: 35 m³/hour
- Glycol/Refrigeration System: 35 m³/hour
- Brewing Water Supply System: 35 m³/hour
- Deaerated Water Supply System
- High Gravity Dilution System: >10 HL/hour
- Central Control System
- Brewhouse CIP System: 2,000 L hot caustic tank, 2,000 L hot water tank
- Fermentation CIP System: 5,000 L hot caustic tank, 5,000 L acid tank, 5,000 L sanitizer tank, 5,000 L hot water tank
유틸리티
- Water Treatment System: 15 m³/hour
- Steam Supply System: 500 KG/H * 2 units
- Compressed Air Supply: 1.7 m³/min, 11 kw
- CO2 Supply System: 15 m³ liquid CO2 tank
- Electrical Supply: Cables, trays
- Pipe Rack System: Pipe bridges, supports
Packaging Hall
- Glass Bottle Filling Line
- Aluminum Can Filling Line
- Automatic Keg Washing & Filling Line
결론
In conclusion, this 20,000 HL/year craft brewery solution creates a modern beer production facility that successfully combines large-scale efficiency with the ability to produce personalized craft beers. This is achieved through scientific plant planning, flexible brewing process design, and precisely matched capacity configuration.
The core value of this solution lies in its integration of mass production efficiency with craft beer quality. On one hand, standardized production processes and advanced automation systems ensure the stability and consistency of base products. On the other hand, flexible equipment layout and multi-recipe process design allow for quick responses to market demands for diverse and personalized craft beers, creating greater market opportunities and profit potential for investors.
We firmly believe that with complete equipment configuration, rigorous process design, and comprehensive technical support, this solution will help investors build a modern craft brewery that is efficient, environmentally sustainable, and produces excellent quality beer, gaining a lasting competitive advantage in the market.
문의하기 today to receive a detailed brewery project proposal and brewery equipment list. Let’s build your craft brewing business together.
