プロジェクトの詳細
所在地：中国
With the rapid growth of the craft beer market, breweries are increasingly in need of larger capacity and more efficient brewing systems. This project features a 5000L brewery equipment setup that not only delivers high capacity and efficiency but also integrates automation, intelligent control, and multi-functional design for diverse production.
The brewhouse has a single-batch capacity of 5KL, allowing for 4–5 batches per day and an annual production of 9,000 tons. This system is designed to meet the demands of medium-to-large scale breweries and regional beer markets.
The main configuration of 5000L brewery equipment
1. Milling System
- Dry milling technology with malt lifting system, dry crusher, and flexible conveying system.
- Capacity: 3000kg of malt per hour.
- Combined with a mash-water mixing system to increase yield and brewing efficiency.
2. Brewhouse System (5000L 4-Vessel)
- Composition: Mash tun, Lauter tun, Kettle, Whirlpool.
- Capacity: 5KL per batch, 4–5 batches per day.
- Equipped with pneumatic spent grain system and advanced automation.
- Advantages: High efficiency, flexible operation, and scalability for future expansion.
3. Fermentation System
- Configuration: 5T, 10T, and 20T fermentation tanks and bright beer tanks.
- Annual capacity: approx. 9,000 tons.
- Front fermentation corridor layout with pipelines for wort, beer supply, CIP, compressed air, CO₂, and drainage.
- Role: Precisely controls temperature and time, ensuring beer flavor, aroma, and body stability.
4. Service Water Tanks
- Configuration: 20T glycol water tank, 20T pure water tank, 20T hot water tank, 20T brewing water tank with pumps.
- Function: Ensures stable water supply for brewing and CIP with constant temperature and pressure.
5. Cooling System
- Configuration: 20T glycol water tank, 30HP chiller, and pipelines.
- Function: Accurate temperature control for wort cooling, fermentation, and cold storage, ensuring yeast vitality and beer quality.
6. CIP Cleaning System
- Configuration: 2T caustic tank, 2T acid tank, 2T sanitizer tank, 2T hot water tank, pumps, and pipelines.
- Function: Fully automated cleaning and sterilization, ensuring sanitary brewing conditions.
7. Control System
- Siemens 1500 series PLC + WINCC SCADA system.
- Two independent control stations for brewhouse and fermentation system.
- Function: Full-process automation, parameter tracking, real-time monitoring, and consistent beer quality.
8. Auxiliary Pipeline System
- Includes wort pipeline, beer pipeline, racking pipeline, yeast discharge pipeline, CIP, compressed air, and CO₂ pipelines.
9. Yeast Seperation Machine & Flash Pasteurization System
- Capacity: 5 tons/hour.
- Integrated with PLC for continuous, aseptic beer production from clarification to pasteurization.
10. 1000L Distillation Equipment
- Technology: Combines 19th-century steam extraction with modern precision engineering.
- Applications: Produces beer spirit, gin, whiskey, and other distilled beverages.
- Components: Distillation kettle, column, gin basket, condenser.
- Continuous distillation with high efficiency and alcohol purification.
- Copper column removes sulfur compounds, enhancing aroma and purity.
- Gin basket for flexible gin production.
5000L Brewery Turnkey System Equipment Display
5000L turnkey system production standard
- 5000L 醸造設備 は、斬新な構造と美しい外観を持つ醸造所に適しています。
- すべての構造はSUS304食品用ステンレス鋼で作られ、すべてのパイプはSUS304で作られています。
- すべてのタンクには、テストデータとシリアル番号を含むデータボードが付属しています。
- すべての貯蔵タンクは、NDTルームで建設および品質管理検査を受ける。
- すべてのジャケットは水圧試験でテストされ、試験圧力は0.4Mpa（4バール）、使用圧力は0.2Mpa（2バール）です。
- すべての水タンクは、MICETの工場から出荷される前に48時間の圧力テストが行われる；
- すべての溶接部は、均一な形状を確保するためにレーザー溶接クランプを使用して溶接され、酸洗いと不動態化処理が施される。
- タンク内部はすべて鏡面研磨（Ra 0.4um）。
Advantages of 5000L Brewing System
High Capacity & Efficiency – 5KL per batch, 4–5 batches daily, 9,000 tons annually.
Automation & Intelligence – Siemens PLC with full-process automation, real-time monitoring, and data tracking.
Multi-Functional Design – Capable of brewing beer and producing spirits, expanding the product portfolio.
Quality Assurance – Advanced cooling and CIP system ensure stable fermentation, yeast vitality, and consistent beer quality.
Modular & Scalable – Flexible system design, easily expandable to meet future production growth.
当社の醸造設備にご興味のある方は、お気軽にお問い合わせください。 お問い合わせ メト機器。お客様のご要望に応じて最適な醸造設備をご提案し、総合的かつ高品質なサービスをご提供いたします。
