Llave en mano 5000L línea de producción de cerveza artesanal

línea de producción de cerveza llave en mano 5000l (1)

Detalle del proyecto:

Ubicación:China

 

With the rapid growth of the craft beer market, breweries are increasingly in need of larger capacity and more efficient brewing systems. This project features a 5000L brewery equipment setup that not only delivers high capacity and efficiency but also integrates automation, intelligent control, and multi-functional design for diverse production.

The brewhouse has a single-batch capacity of 5KL, allowing for 4–5 batches per day and an annual production of 9,000 tons. This system is designed to meet the demands of medium-to-large scale breweries and regional beer markets.

turnkey 5000l brewery production line (3)

The main configuration of 5000L brewery equipment

1. Milling System

  • Dry milling technology with malt lifting system, dry crusher, and flexible conveying system.
  • Capacity: 3000kg of malt per hour.
  • Combined with a mash-water mixing system to increase yield and brewing efficiency.

2. Brewhouse System (5000L 4-Vessel)

  • Composition: Mash tun, Lauter tun, Kettle, Whirlpool.
  • Capacity: 5KL per batch, 4–5 batches per day.
  • Equipped with pneumatic spent grain system and advanced automation.
  • Advantages: High efficiency, flexible operation, and scalability for future expansion.

3. Fermentation System

  • Configuration: 5T, 10T, and 20T fermentation tanks and bright beer tanks.
  • Annual capacity: approx. 9,000 tons.
  • Front fermentation corridor layout with pipelines for wort, beer supply, CIP, compressed air, CO₂, and drainage.
  • Role: Precisely controls temperature and time, ensuring beer flavor, aroma, and body stability.

4. Service Water Tanks

  • Configuration: 20T glycol water tank, 20T pure water tank, 20T hot water tank, 20T brewing water tank with pumps.
  • Function: Ensures stable water supply for brewing and CIP with constant temperature and pressure.

5. Cooling System

  • Configuration: 20T glycol water tank, 30HP chiller, and pipelines.
  • Function: Accurate temperature control for wort cooling, fermentation, and cold storage, ensuring yeast vitality and beer quality.

6. CIP Cleaning System

  • Configuration: 2T caustic tank, 2T acid tank, 2T sanitizer tank, 2T hot water tank, pumps, and pipelines.
  • Function: Fully automated cleaning and sterilization, ensuring sanitary brewing conditions.

7. Control System

  • Siemens 1500 series PLC + WINCC SCADA system.
  • Two independent control stations for brewhouse and fermentation system.
  • Function: Full-process automation, parameter tracking, real-time monitoring, and consistent beer quality.

8. Auxiliary Pipeline System

  • Includes wort pipeline, beer pipeline, racking pipeline, yeast discharge pipeline, CIP, compressed air, and CO₂ pipelines.

9. Yeast Seperation Machine & Flash Pasteurization System

  • Capacity: 5 tons/hour.
  • Integrated with PLC for continuous, aseptic beer production from clarification to pasteurization.

10. 1000L Distillation Equipment

  • Technology: Combines 19th-century steam extraction with modern precision engineering.
  • Applications: Produces beer spirit, gin, whiskey, and other distilled beverages.
  • Components: Distillation kettle, column, gin basket, condenser.
  • Continuous distillation with high efficiency and alcohol purification.
  • Copper column removes sulfur compounds, enhancing aroma and purity.
  • Gin basket for flexible gin production.

5000L Brewery Turnkey System Equipment Display

línea de producción de cerveza llave en mano 5000l (1)
turnkey 5000l brewery production line (4)
turnkey 5000l brewery production line (2)
turnkey 5000l brewery production line (5)

5000L turnkey system production standard

  • 5000L equipo de cervecería es adecuado para cervecerías con una estructura novedosa y una bella apariencia
  • Todas las estructuras son de acero inoxidable de grado alimentario SUS 304, y todas las tuberías son de SUS304
  • Todos los depósitos se entregan con placas de datos que incluyen los datos de las pruebas y los números de serie
  • Todos los tanques de almacenamiento serán probados e inspeccionados en la sala NDT para la inspección de la construcción y el control de calidad
  • Todas las chaquetas se someterán a una prueba de presión de agua, presión de prueba: 0,4Mpa (4 Bar) y presión de trabajo: 0,2Mpa (2Bar).
  • Todos los depósitos de agua se someterán a pruebas de presión durante 48 horas antes de salir de la fábrica MICET;
  • Todas las soldaduras se sueldan con pinzas de soldadura láser para garantizar una forma uniforme y se someten a un tratamiento de decapado ácido y pasivado.
  • Todos los interiores de los tanques están pulidos a espejo, Ra 0,4um.

Advantages of 5000L Brewing System

High Capacity & Efficiency – 5KL per batch, 4–5 batches daily, 9,000 tons annually.

Automation & Intelligence – Siemens PLC with full-process automation, real-time monitoring, and data tracking.

Multi-Functional Design – Capable of brewing beer and producing spirits, expanding the product portfolio.

Quality Assurance – Advanced cooling and CIP system ensure stable fermentation, yeast vitality, and consistent beer quality.

Modular & Scalable – Flexible system design, easily expandable to meet future production growth.

Si usted también está interesado en nuestros equipos de cervecería, por favor no dude en Contacto Meto Equipment. Le recomendaremos el equipo de cervecería más adecuado en función de sus necesidades y le prestaremos los servicios más completos y de mayor calidad.

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