Местоположение：Таиланд
In 2024, we successfully delivered and installed a 500L full-copper distillation system for a craft spirits producer in Thailand. Located in a fast-growing region with rising demand for premium local spirits, the client aimed to expand production capacity and elevate product quality to remain competitive in the dynamic Thai craft beverage market.
Previously, the distillery had been operating with smaller-scale equipment, which made it difficult to achieve consistent quality and efficiency — especially when producing both traditional spirits and gin. As their customer base grew, they needed a professional-grade micro distillery equipment setup that could deliver higher output while maintaining the distinctive flavor and purity that defined their brand.
The client was introduced to us through an industry contact who had already implemented our equipment successfully. After several discussions and a detailed review of our case studies, they were impressed by our strong track record in designing and installing high-quality distillation systems for craft producers across Asia.
Our Professional Support
From consultation to commissioning, our team provided comprehensive support to ensure the project’s success:
- System Design Consultation – Helping the client select a configuration tailored to their production goals.
- Customization Guidance – Recommending a full-copper design that balances performance, craftsmanship, and visual appeal.
- Technical Assistance – Offering layout planning, process optimization, and ongoing technical support.
- Seamless Delivery & Commissioning – Ensuring smooth installation and operational readiness in Thailand.
Key Equipment Configuration
The complete system was designed for performance, durability, and aesthetic excellence:
- Boiling Pot: Full copper (4mm thick) for exceptional heat transfer and longevity.
- Steam Jacket: Fully enclosed, 4mm thickness for efficient, even heating.
- Column: 300mm diameter, maximizing distillation efficiency and purity.
- Gin Basket: Copper-built for rich botanical infusion and complex aromas.
- Condenser: Copper condenser (250mm diameter) ensuring stable, efficient cooling.
- Dephlegmator: 250mm diameter for precise fraction separation.
- Copper Piping System: Durable, hygienic, and visually striking.
- Storage Tanks: Two stainless steel tanks (100L for heads & tails, 150L for hearts).
Once commissioned, the client immediately saw a significant improvement in production efficiency and spirit quality. The micro distillery equipment not only enabled them to increase capacity but also refined the flavor profile and aroma of their products — critical factors for success in the premium spirits segment.
Column Still: An Overview
A column still, also known as a continuous still or Coffey still, is a distillation apparatus widely used in the production of spirits such as whiskey, vodka, and rum. Unlike traditional pot stills that operate in batches, column stills are designed for continuous operation, offering exceptional efficiency for large-scale spirit production.
Key Features of a Column Still
Structure
A column still typically consists of two main vertical columns:
- Analyzing Column – where alcohol is separated from the fermented wash.
- Rectifying Column – where the alcohol is purified and concentrated.
Operation
- The fermented liquid is heated in a boiler, generating alcohol vapor.
- The vapor rises through the column and passes through a series of perforated plates or packing materials, which facilitate separation and purification.
- The purified alcohol is collected at the top, while heavier residues and unwanted compounds are removed at the bottom.
Efficiency
Capable of producing spirits up to 95% ABV, column stills operate continuously, making them ideal for industrial-scale distillation and consistent output.
Advantages
- Continuous Production – Operates non-stop, unlike batch-based pot stills.
- High Purity – Produces exceptionally clean and neutral spirits, perfect for vodka and other light styles.
- Versatility – Suitable for a wide range of spirits, from light rums to neutral grain alcohols.
Applications
Column stills are primarily used in large distilleries to produce:
- Vodka – Renowned for its smooth and neutral flavor profile.
- Light Rum – Characterized by a clean and delicate taste.
- Grain Whiskey – Especially those made from cereal-based mash.
Conclusion
The introduction of the column still revolutionized the distillation process, combining efficiency, purity, and consistency. Today, it remains a cornerstone of modern spirit production, powering the global industry’s most refined and high-volume operations.
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