{"id":5475,"date":"2026-11-10T14:53:38","date_gmt":"2026-11-10T06:53:38","guid":{"rendered":"https:\/\/metobrew.com\/?p=5475"},"modified":"2026-11-10T15:00:28","modified_gmt":"2026-11-10T07:00:28","slug":"5000l-commercial-brewery-equipment-project-a-complete-brewing-solution","status":"publish","type":"post","link":"https:\/\/metobrew.com\/fr\/5000l-commercial-brewery-equipment-project-a-complete-brewing-solution\/","title":{"rendered":"5000L Commercial Brewery Equipment Project: A Complete Brewing Solution"},"content":{"rendered":"<p>Building a commercial brewery requires more than selecting individual brewing machines. A successful brewery project depends on the integration of the brewhouse, fermentation tanks, water treatment and storage, refrigeration, CIP cleaning, automation, and auxiliary systems.<\/p>\n\n\n\n<p>For breweries planning to achieve consistent production output while maintaining flexibility for future expansion, a properly engineered turnkey brewing system is essential.<\/p>\n\n\n\n<p>This 5000L commercial brewery project features a four-vessel brewhouse with a single-batch capacity of 5,000 liters and a production capability of 4\u20136 batches per day. The complete solution integrates automated malt handling, efficient mashing, large-scale fermentation, centralized utility systems, and intelligent process control.<\/p>\n\n\n\n<p>Designed around the production requirements of a commercial brewery, the project provides a practical foundation for stable beer production and future capacity expansion.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">1. Project Overview: 5000L Commercial Brewing System<\/h2>\n\n\n\n<p>The project is designed to support an initial annual production capacity of approximately 3,000 tons of beer, with a planned expansion to 5,000 tons per year.<\/p>\n\n\n\n<p>The main equipment configuration includes:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Malt milling and conveying system<\/li>\n\n\n\n<li>5000L four-vessel brewhouse<\/li>\n\n\n\n<li>5-ton and 10-ton fermentation tanks<\/li>\n\n\n\n<li>20-ton ice water, cold water, and hot water tanks<\/li>\n\n\n\n<li>20-ton glycol water tank and 30HP refrigeration unit<\/li>\n\n\n\n<li>Automated CIP cleaning system<\/li>\n\n\n\n<li>Siemens PLC control system with MCGS touchscreen<\/li>\n\n\n\n<li>CO2 recovery and sterile oxygen supply system<\/li>\n\n\n\n<li>Integrated brewery process piping<\/li>\n\n\n\n<li>Filling line and auxiliary equipment<\/li>\n<\/ul>\n\n\n\n<p>The system is designed as an integrated production solution, allowing each processing stage to work together efficiently.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">2. Malt Milling Unit: Efficient Grain Handling and Preparation<\/h2>\n\n\n\n<p>The milling system is the first stage of the brewing process. Consistent malt crushing is important for exposing the grain&#8217;s starch content while maintaining suitable husk structure for subsequent lautering.<\/p>\n\n\n\n<p>This project adopts a dry milling system consisting of a malt lifting system, dry malt crusher, and tubular chain conveyor.<\/p>\n\n\n\n<p>The system offers a processing capacity of 1,500\u20132,000 kg of malt per hour. Combined with the mash water mixing system, it helps achieve more uniform grist hydration, reduce grain agglomeration, and improve the efficiency of subsequent mashing and sugar extraction.<\/p>\n\n\n\n<p>The integrated conveying arrangement also reduces manual material handling and supports continuous production.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">3. 5000L Four-Vessel Brewhouse: High-Capacity Brewing Performance<\/h2>\n\n\n\n<p>The brewhouse is the core production section of a commercial brewery. Its configuration directly influences batch capacity, brewing efficiency, and production flexibility.<\/p>\n\n\n\n<p>This project uses a 5000L four-vessel brewhouse consisting of:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Cuve de fermentation<\/li>\n\n\n\n<li>Tunnel de Lauter<\/li>\n\n\n\n<li>Boil Kettle<\/li>\n\n\n\n<li>R\u00e9servoir Whirlpool<\/li>\n<\/ul>\n\n\n\n<p>Each vessel performs a dedicated brewing operation, allowing the production process to be organized efficiently.<\/p>\n\n\n\n<p>With a single-batch capacity of 5,000 liters, the system is designed to complete 4\u20136 brewing batches per day, depending on the brewing recipe, operating schedule, and process requirements.<\/p>\n\n\n\n<p>The brewhouse is also equipped with a pneumatic spent grain discharge system and an automated control system. These features help simplify operation, reduce manual intervention, and improve production consistency.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Secondary Steam Condensation and Heat Recovery<\/h3>\n\n\n\n<p>Energy consumption is an important consideration for commercial breweries, particularly when brewing several batches every day.<\/p>\n\n\n\n<p>To improve thermal efficiency, this brewhouse incorporates secondary steam condensation recovery technology. The system captures heat from secondary steam and reuses the recovered thermal energy within the brewing process.<\/p>\n\n\n\n<p>This approach helps reduce unnecessary heat loss and supports more efficient energy utilization during daily production.<\/p>\n\n\n\n<p>Combined with flexible vessel operation and automated process management, the brewhouse provides a scalable solution for breweries with growing production requirements.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/peiping-10.webp\" alt=\"peiping 10\" class=\"wp-image-5479\" srcset=\"https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/peiping-10.webp 800w, https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/peiping-10-768x576.webp 768w, https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/peiping-10-16x12.webp 16w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">4. Industrial Fermentation System: Supporting 3,000\u20135,000 Tons of Annual Production<\/h2>\n\n\n\n<p>Fermentation is one of the most important stages in beer production. During this process, yeast converts fermentable sugars in wort into alcohol and carbon dioxide, while developing the beer&#8217;s characteristic flavor, aroma, and body.<\/p>\n\n\n\n<p>For this project, the Phase I fermentation system consists of 5-ton and 10-ton fermentation tanks, supporting an estimated annual production capacity of 3,000 tons.<\/p>\n\n\n\n<p>For future expansion, Phase II is planned to introduce 15-ton fermentation tanks, increasing the potential annual production capacity to approximately 5,000 tons at full operation.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Integrated Fermentation Pipeline Gallery<\/h3>\n\n\n\n<p>A dedicated process utility gallery is arranged in front of the fermentation tanks to organize the main production pipelines.<\/p>\n\n\n\n<p>The integrated pipeline system includes:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Wort transfer pipelines<\/li>\n\n\n\n<li>Beer transfer pipelines<\/li>\n\n\n\n<li>CIP cleaning pipelines<\/li>\n\n\n\n<li>Compressed air pipelines<\/li>\n\n\n\n<li>CO2 pipelines<\/li>\n\n\n\n<li>Waste discharge pipelines<\/li>\n<\/ul>\n\n\n\n<p>This centralized arrangement makes pipeline identification, equipment operation, cleaning, and maintenance more convenient.<\/p>\n\n\n\n<p>It also helps improve the overall organization of the fermentation area and supports more efficient coordination between individual tanks and auxiliary systems.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">5. Water Storage and Refrigeration Systems: Stable Process Conditions<\/h2>\n\n\n\n<p>Water management and temperature control are essential for maintaining stable brewing operations.<\/p>\n\n\n\n<p>This project includes dedicated water storage and refrigeration systems to provide the necessary utilities for brewing, cleaning, fermentation, and cold storage.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Water Storage System<\/h3>\n\n\n\n<p>The service water system consists of:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>20-ton ice water tank<\/li>\n\n\n\n<li>20-ton cold water tank<\/li>\n\n\n\n<li>20-ton hot water tank<\/li>\n\n\n\n<li>Matching circulation pumps<\/li>\n<\/ul>\n\n\n\n<p>These tanks provide storage and temperature-regulated water supplies for different brewing processes.<\/p>\n\n\n\n<p>The system also provides a buffer for CIP operations and equipment utility requirements, helping maintain a stable water supply and support continuous production.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Refrigeration System<\/h3>\n\n\n\n<p>The refrigeration system consists of a 20-ton glycol water tank, a 30HP industrial chiller, and supporting pipelines.<\/p>\n\n\n\n<p>Its primary function is to provide controlled cooling for wort cooling, fermentation temperature management, and beer cold storage.<\/p>\n\n\n\n<p>By maintaining appropriate cooling conditions at different production stages, the system helps protect yeast activity, preserve beer flavor characteristics, and maintain consistent product quality.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">6. Automated CIP Cleaning System: Improving Brewery Hygiene<\/h2>\n\n\n\n<p>Cleaning efficiency is directly related to brewery hygiene, production scheduling, and long-term equipment performance.<\/p>\n\n\n\n<p>For this project, METO configured an integrated CIP system consisting of:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>2-ton caustic solution tank<\/li>\n\n\n\n<li>2-ton acid solution tank<\/li>\n\n\n\n<li>2-ton sanitizer tank<\/li>\n\n\n\n<li>2-ton hot water tank<\/li>\n\n\n\n<li>Dedicated CIP pumps<\/li>\n\n\n\n<li>Supporting cleaning pipelines<\/li>\n<\/ul>\n\n\n\n<p>The system is designed to provide centralized cleaning and sanitization for brewery equipment and process pipelines.<\/p>\n\n\n\n<p>Through controlled circulation of cleaning solutions, operators can clean designated tanks and pipelines without dismantling the equipment.<\/p>\n\n\n\n<p>An appropriately designed CIP system helps reduce manual cleaning work, improve cleaning consistency, and maintain hygienic conditions throughout the brewing process.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">7. Siemens PLC Control System: Intelligent Brewing Management<\/h2>\n\n\n\n<p>For a commercial brewery operating multiple production vessels and fermentation tanks, centralized control helps simplify process management.<\/p>\n\n\n\n<p>This project adopts a Siemens PLC control system integrated with an MCGS touchscreen interface.<\/p>\n\n\n\n<p>The system provides control and monitoring functions for the major brewhouse operations, including:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Mash tun control<\/li>\n\n\n\n<li>Lauter tun control<\/li>\n\n\n\n<li>Boil kettle control<\/li>\n\n\n\n<li>Whirlpool control<\/li>\n\n\n\n<li>Brewing process parameter monitoring<\/li>\n\n\n\n<li>Equipment operating status monitoring<\/li>\n<\/ul>\n\n\n\n<p>Under a suitable Wi-Fi network environment, the control system can connect with mobile phones and tablets, allowing operators to access supported monitoring and operating functions remotely.<\/p>\n\n\n\n<p>The integrated automation system helps coordinate brewing operations, monitor process conditions, and improve production management.<\/p>\n\n\n\n<p>It also supports production data recording and traceability, helping brewery operators maintain more consistent brewing procedures across different batches.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">8. Auxiliary Pipeline System and Filling Equipment<\/h2>\n\n\n\n<p>Beyond the main production machinery, a complete brewery requires properly arranged auxiliary pipelines and supporting equipment.<\/p>\n\n\n\n<p>The project&#8217;s auxiliary pipeline network includes:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Conduites de mo\u00fbt<\/li>\n\n\n\n<li>Beer transfer pipelines<\/li>\n\n\n\n<li>Yeast discharge pipelines<\/li>\n\n\n\n<li>Conduites CIP<\/li>\n\n\n\n<li>Compressed air pipelines<\/li>\n\n\n\n<li>CO2 pipelines<\/li>\n<\/ul>\n\n\n\n<p>These dedicated pipelines connect different production areas and provide the necessary transfer routes for brewing materials, finished beer, cleaning solutions, and process utilities.<\/p>\n\n\n\n<p>The project also includes a filling line to support the downstream packaging process.<\/p>\n\n\n\n<p>Integrating the filling equipment with the upstream brewing and fermentation system helps establish a more complete production workflow, from raw material processing to finished beer packaging.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">9. CO2 and Oxygen Supply System: Supporting Fermentation and Beer Quality<\/h2>\n\n\n\n<p>Oxygen and carbon dioxide play different but equally important roles throughout the beer production process.<\/p>\n\n\n\n<p>During the initial stage of fermentation, sterile oxygen is introduced into the wort to support yeast growth and propagation. Once fermentation begins, yeast consumes fermentable sugars and produces alcohol and carbon dioxide.<\/p>\n\n\n\n<p>The CO2 system is designed to recover, purify, and store fermentation-generated carbon dioxide for subsequent production applications.<\/p>\n\n\n\n<p>Recovered CO2 can be reused in beer carbonation and packaging operations, depending on gas quality and process requirements.<\/p>\n\n\n\n<p>It also helps protect beer from unnecessary oxygen exposure during transfer and packaging, supporting flavor stability and product quality.<\/p>\n\n\n\n<p>By integrating oxygen supply with CO2 recovery and reuse, the system improves resource utilization and provides additional support for efficient brewery operation.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/5000l-brewery-equipment-5-2.webp\" alt=\"5000l brewery equipment 5 2\" class=\"wp-image-5480\" srcset=\"https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/5000l-brewery-equipment-5-2.webp 800w, https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/5000l-brewery-equipment-5-2-768x576.webp 768w, https:\/\/metobrew.com\/wp-content\/uploads\/2026\/11\/5000l-brewery-equipment-5-2-16x12.webp 16w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">10. Why Choose METO for Commercial Brewery Equipment?<\/h2>\n\n\n\n<p>A commercial brewery project involves multiple interconnected systems. Selecting a supplier with integrated engineering and manufacturing capabilities can help simplify project coordination and equipment implementation.<\/p>\n\n\n\n<p>METO is a brewery and fermentation equipment manufacturer integrating equipment design, manufacturing, project planning, installation, commissioning, and after-sales support.<\/p>\n\n\n\n<p>Our manufacturing capabilities cover a wide range of beverage and alcohol production equipment, including brewhouses, fermentation tanks, storage tanks, CIP systems, refrigeration systems, and distillation equipment.<\/p>\n\n\n\n<p>For commercial brewery projects, METO focuses on several key areas:<\/p>\n\n\n\n<p><strong>Conception de syst\u00e8mes int\u00e9gr\u00e9s<\/strong><\/p>\n\n\n\n<p>We coordinate the brewhouse, fermentation, refrigeration, water storage, CIP, and auxiliary systems according to the customer&#8217;s production requirements.<\/p>\n\n\n\n<p><strong>Flexible Production Configuration<\/strong><\/p>\n\n\n\n<p>Brewhouse capacity, vessel configuration, fermentation tank sizes, heating methods, and automation levels can be customized according to the brewery&#8217;s production plan.<\/p>\n\n\n\n<p><strong>Manufacturing and Quality Control<\/strong><\/p>\n\n\n\n<p>Our production facilities are equipped with professional processing and welding equipment. Manufacturing and inspection procedures are implemented to support equipment quality and project requirements.<\/p>\n\n\n\n<p><strong>Automation and Process Integration<\/strong><\/p>\n\n\n\n<p>PLC control, touchscreen operation, process monitoring, and customized control functions help improve production management and operating efficiency.<\/p>\n\n\n\n<p><strong>Installation and Technical Support<\/strong><\/p>\n\n\n\n<p>From equipment manufacturing to installation, commissioning, and after-sales service, METO provides technical support throughout the project implementation process.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">11. Planning a Commercial Brewery? Let&#8217;s Discuss Your Project<\/h2>\n\n\n\n<p>Choosing commercial brewery equipment requires careful consideration of more than batch capacity.<\/p>\n\n\n\n<p>Before developing a complete brewing solution, it is important to evaluate:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Expected annual beer production<\/li>\n\n\n\n<li>Required batch capacity and daily brewing schedule<\/li>\n\n\n\n<li>Nombre et capacit\u00e9 des cuves de fermentation<\/li>\n\n\n\n<li>Available factory space and building height<\/li>\n\n\n\n<li>Heating method and energy supply<\/li>\n\n\n\n<li>Water consumption and refrigeration requirements<\/li>\n\n\n\n<li>CIP configuration and automation level<\/li>\n\n\n\n<li>Packaging requirements and future expansion plans<\/li>\n<\/ul>\n\n\n\n<p>Whether you are establishing a new commercial brewery or expanding an existing production facility, METO can help develop an equipment configuration based on your actual production needs.<\/p>\n\n\n\n<p><strong>Looking for a reliable 5000L commercial brewery equipment manufacturer?<\/strong><\/p>\n\n\n\n<p><a href=\"https:\/\/metobrew.com\/fr\/contact\/\" data-type=\"page\" data-id=\"237\">Contacter METO<\/a> to discuss your brewery project. Share your target production capacity, available installation space, and brewing requirements. Our engineering team can help evaluate the process configuration and provide a customized equipment proposal.<\/p>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Explore a 5000L commercial brewery equipment project featuring a four-vessel brewhouse, automated fermentation system, CIP, refrigeration, and intelligent PLC control.<\/p>","protected":false},"author":5,"featured_media":5477,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"none","_seopress_titles_title":"5000L Commercial Brewery Equipment Project: A Complete Brewing Solution","_seopress_titles_desc":"Explore a 5000L commercial brewery equipment project featuring a four-vessel brewhouse, automated fermentation system, CIP, refrigeration, and intelligent PLC control.","_seopress_robots_index":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[27],"tags":[46],"class_list":["post-5475","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-brewery-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/posts\/5475","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/comments?post=5475"}],"version-history":[{"count":2,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/posts\/5475\/revisions"}],"predecessor-version":[{"id":5481,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/posts\/5475\/revisions\/5481"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/media\/5477"}],"wp:attachment":[{"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/media?parent=5475"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/categories?post=5475"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/metobrew.com\/fr\/wp-json\/wp\/v2\/tags?post=5475"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}