{"id":4384,"date":"2026-03-18T14:09:51","date_gmt":"2026-03-18T06:09:51","guid":{"rendered":"https:\/\/metobrew.com\/?p=4384"},"modified":"2026-03-18T14:10:41","modified_gmt":"2026-03-18T06:10:41","slug":"50000-hl-medium-scale-industrial-brewery-solution","status":"publish","type":"post","link":"https:\/\/metobrew.com\/es\/50000-hl-medium-scale-industrial-brewery-solution\/","title":{"rendered":"50,000 HL Medium-Scale Industrial Brewery Solution"},"content":{"rendered":"<p>A 50,000 hectoliter (HL) annual capacity brewery represents an ideal balance between industrial-scale efficiency and operational flexibility. Designed to supply approximately 75\u201380 million bottles per year, this type of brewery is well-suited for small to medium-sized cities and surrounding regional markets.<\/p>\n\n\n\n<p>It supports large-scale production of mainstream beer styles such as lagers while maintaining the flexibility to brew a diverse range of craft beers. This adaptability allows breweries to respond quickly to evolving consumer preferences, including demand for specialty, flavored, low-alcohol, or functional beers.<\/p>\n\n\n\n<p>We provide a complete turnkey solution covering brewery design, equipment manufacturing, installation, and brewing process training\u2014ensuring a smooth and efficient investment from concept to production.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Turnkey Brewery Layout &amp; Planning<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">Efficient and Scalable Facility Design<\/h3>\n\n\n\n<p>The brewery layout is designed with a focus on efficiency, safety, sustainability, and future expansion. Functional areas\u2014including production, utilities, warehousing, and office\/living spaces\u2014are logically distributed to maximize workflow efficiency.<\/p>\n\n\n\n<p>A compact process layout minimizes material transfer distances, reduces energy consumption, and improves overall productivity. Hygiene zoning is strictly implemented to prevent cross-contamination between clean and non-clean areas.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Flexible Production &amp; Logistics Planning<\/h3>\n\n\n\n<p>The process equipment is designed with flexibility in mind, allowing for future capacity expansion and adaptation to new beer styles. Raw material storage, production areas, and finished goods warehouses are seamlessly connected to streamline logistics, reduce handling time, and increase operational efficiency.<\/p>\n\n\n\n<p>Automation systems are integrated to enhance material handling and improve consistency across operations.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Eficiencia energ\u00e9tica y sostenibilidad<\/h3>\n\n\n\n<p>Advanced energy-saving technologies are incorporated throughout the brewery, including high-efficiency motors, heat recovery systems, and clean energy solutions.<\/p>\n\n\n\n<p>Water management is optimized through classification and reuse systems, significantly reducing water consumption and wastewater discharge. By-product utilization technologies enable the reuse of spent grain, surplus yeast, and recovered CO\u2082, contributing to a more sustainable and cost-effective operation.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"599\" src=\"https:\/\/metobrew.com\/wp-content\/uploads\/2026\/03\/1000l-brewery.1.webp\" alt=\"1000l brewery.1\" class=\"wp-image-4386\" srcset=\"https:\/\/metobrew.com\/wp-content\/uploads\/2026\/03\/1000l-brewery.1.webp 800w, https:\/\/metobrew.com\/wp-content\/uploads\/2026\/03\/1000l-brewery.1-768x575.webp 768w, https:\/\/metobrew.com\/wp-content\/uploads\/2026\/03\/1000l-brewery.1-16x12.webp 16w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Brewing Process Design<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">Diverse Beer Portfolio<\/h3>\n\n\n\n<p>The brewery is capable of producing a wide variety of beer styles, including:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Classic lagers<\/li>\n\n\n\n<li>Wheat beers<\/li>\n\n\n\n<li>Dark beers (stouts and porters)<\/li>\n\n\n\n<li>Fruit-infused beers<\/li>\n\n\n\n<li>Tea-flavored beers<\/li>\n\n\n\n<li>Cervezas con y sin alcohol<\/li>\n\n\n\n<li>Functional or specialty beers<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Complete Process Engineering<\/h3>\n\n\n\n<p>The brewing process is carefully engineered from raw material selection and recipe formulation to mashing, fermentation, and post-processing. Key parameters such as temperature, time, and pressure are precisely controlled to ensure product consistency.<\/p>\n\n\n\n<p>Post-fermentation stabilization, flavor adjustment, and oxygen control during filling are all optimized to maintain beer quality and shelf life.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Production Capacity Planning<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Annual Capacity: 50,000 HL<\/li>\n\n\n\n<li>Operating Days per Year: 330 days<\/li>\n\n\n\n<li>Work Schedule: 3 shifts \/ 24 hours<\/li>\n\n\n\n<li>Daily Output: 150 HL<\/li>\n\n\n\n<li>Brewing Batches per Day: 10 batches<\/li>\n\n\n\n<li>Brewhouse Capacity: 10 HL per batch<\/li>\n\n\n\n<li>Brewhouse Configuration: Mash tun + Lauter tun + Buffer tank + Kettle + Whirlpool<\/li>\n\n\n\n<li>Average Fermentation Cycle: 20 days<\/li>\n\n\n\n<li>Total Fermentation Capacity: 2,800 HL<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Tank Configuration<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Fermentation Tanks: 100 HL \u00d7 28 units<\/li>\n\n\n\n<li>Tanques de cerveza brillante:\n<ul class=\"wp-block-list\">\n<li>100 HL \u00d7 2 units<\/li>\n\n\n\n<li>200 HL \u00d7 2 units<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Packaging Shift: 14 hours per shift<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Equipment Configuration<\/h2>\n\n\n\n<h4 class=\"wp-block-heading\">Raw Material Handling<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Malt silo system: 100 m\u00b3 \u00d7 2 units<\/li>\n\n\n\n<li>Wet milling system: >10 tons\/hour<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Brewing System<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Fully automatic 6-vessel brewhouse (10 HL per batch)<\/li>\n\n\n\n<li>Spent grain handling system with 1,000 L buffer tank<\/li>\n\n\n\n<li>Fermentation system: total 2,800 HL (100 HL \u00d7 28 tanks)<\/li>\n\n\n\n<li>Yeast recovery and pitching system: 2,000 L \u00d7 2 units<\/li>\n\n\n\n<li>Yeast propagation system: 500 L<\/li>\n\n\n\n<li>Bright beer tank system: 100 HL \u00d7 2, 200 HL \u00d7 2<\/li>\n\n\n\n<li>Flash pasteurization system: >20 HL\/hour<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Utility Systems<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Hot water supply: 35 m\u00b3\/hour<\/li>\n\n\n\n<li>Cold water supply: 35 m\u00b3\/hour<\/li>\n\n\n\n<li>Refrigeration system: 400 kW cooling capacity<\/li>\n\n\n\n<li>Brewing water system: 35 m\u00b3\/hour<\/li>\n\n\n\n<li>High-gravity dilution system: >10 HL\/hour<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">CIP Cleaning Systems<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Brewhouse CIP:\n<ul class=\"wp-block-list\">\n<li>2 KL hot caustic tank<\/li>\n\n\n\n<li>2 KL hot water tank<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Fermentation CIP:\n<ul class=\"wp-block-list\">\n<li>5 KL hot caustic tank<\/li>\n\n\n\n<li>5 KL acid tank<\/li>\n\n\n\n<li>5 KL sterilization water tank<\/li>\n\n\n\n<li>5 KL hot water tank<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Utility &amp; Supporting Systems<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Water treatment system: 25 m\u00b3\/hour<\/li>\n\n\n\n<li>Steam supply system: 500 kg\/h \u00d7 2 units<\/li>\n\n\n\n<li>Compressed air system: 1.7 m\u00b3\/min (11 kW)<\/li>\n\n\n\n<li>CO\u2082 supply system: 15 m\u00b3 liquid CO\u2082 storage tank<\/li>\n\n\n\n<li>CO\u2082 recovery system: 150 kg\/hour<\/li>\n\n\n\n<li>Electrical system: cables and cable trays<\/li>\n\n\n\n<li>Pipe rack system: pipelines and structural supports<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Packaging Workshop<\/h3>\n\n\n\n<p>The brewery includes a fully integrated packaging facility equipped with:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Glass bottle filling line<\/li>\n\n\n\n<li>Can filling line<\/li>\n\n\n\n<li>Fully automatic keg washing and filling line<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Conclusi\u00f3n<\/h3>\n\n\n\n<p>A 50,000 HL industrial brewery is a highly efficient and scalable solution for growing beer markets. By combining advanced automation, flexible process design, and sustainable resource management, this brewery model ensures consistent product quality, reduced operating costs, and long-term profitability.<\/p>\n\n\n\n<p>Whether you are entering a regional market or expanding an existing operation, this turnkey brewery solution provides a solid foundation for success in today\u2019s competitive beer industry.<audio autoplay=\"\"><\/audio><\/p>\n\n\n\n<p>If you are planning to build a brewery, <a href=\"https:\/\/metobrew.com\/es\/contact\/\" data-type=\"page\" data-id=\"237\">feel free to contact us <\/a>for our equipment list.<\/p>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>A 50,000 hectoliter (HL) annual capacity brewery represents an ideal balance between industrial-scale efficiency and operational flexibility. Designed to supply approximately 75\u201380 million bottles per year, this type of brewery is well-suited for small to medium-sized cities and surrounding regional markets.<\/p>","protected":false},"author":5,"featured_media":4385,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"none","_seopress_titles_title":"50,000 HL Medium-Scale Industrial Brewery Solution","_seopress_titles_desc":"Turnkey 50,000 HL brewery solution with flexible design, advanced automation, energy-efficient systems, and full equipment support for scalable beer production.","_seopress_robots_index":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[27],"tags":[46],"class_list":["post-4384","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-brewery-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/posts\/4384","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/comments?post=4384"}],"version-history":[{"count":1,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/posts\/4384\/revisions"}],"predecessor-version":[{"id":4387,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/posts\/4384\/revisions\/4387"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/media\/4385"}],"wp:attachment":[{"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/media?parent=4384"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/categories?post=4384"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/metobrew.com\/es\/wp-json\/wp\/v2\/tags?post=4384"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}